We Have What You're Looking for in Clean Room Design
By Dan Hayland.
Sunday, July 19, 2009
When it comes to clean room design, fabrication, installation, pricing, and customer service, we do clean rooms right. Whatever you're looking for in a clean room, from economical soft wall installations to the top of the line hard wall construction for permanent use, our clean room value is second to none. We sell our clean rooms to some of the country's leading pharmaceutical, electronic, software, biomedical and other companies who insist on the very best for less. Our designs utilize state-of-the-art clean room technologies that feature the latest materials and air filtration systems available. We can custom design a clean room for your application in a very short period of time, and the components can be assembled on your site faster than you ever thought possible.
What are You Looking for in a Clean Room?
In today's economy, the first thing you're looking for in a clean room is value pricing. We take pride in the fact that our clean rooms are the highest quality available, and best of all, we offer rock bottom clean room pricing that absolutely can't be beat. Our clean room company is all about design, shipping, fabrication, and customer service efficiencies that save us money - savings, of course, that we pass on to you. You're looking for a reliable company that will ship your clean room to you on time, arrange for professional installation on your site, and back it all up with customer service that will make you smile. We offer all that and more at a clean room company unlike any other.
When it Comes to Clean Rooms, There's No Place for Second Best
In your industry, particulate infiltration can't be tolerated. Your clean room efficiency specifications are demanding, and day to day use of the clean room must be effortless and require a minimum amount of maintenance - all that comes from exceptional clean room design, fabrication, and installation, all of which can be found with us. Our clean rooms can meet or exceed any particulate infiltration specifications common to your industry, and we back up that promise with a written guarantee. Quite simply, we do clean rooms right and for a price that our competitors can't match.
Why Look Anywhere Else for the Clean Room You Need?
We know you have choices when it comes to choosing a clean room company, and for the latest in clean room technology and design, look to us first. For the best pricing on clean rooms, again, make us your choice, and for exceptional customer service, our clean room company should be at the top of your list. We offer it all. Whatever your clean room needs might be, from size to accessories to technical specifications to cost to date of assembly and more, talk to one of our clean room specialists to see what our company can do for your company. We look forward to speaking with you soon!
By John Hastings
7/17, 2009
In today's economy, everyone's looking for the best possible price available on everything they buy, and when you need a custom designed clean room, the same applies. Our clean room pricing is the best in the industry, and, of course, we only offer top quality clean room design, materials, fabrication, and installation. Our clean room may a bargain, but uncompromising quality comes attached. If you're looking for a top quality clean room that you can afford, talk to us first.
By Noel J.
Sunday, March 8, 2009
A work area in which the air quality, temperature and humidity are highly regulated in order to protect sensitive equipment from contamination. Clean rooms are important features in the production of silicon chips, hard disk drives and other technologies such as satellites. The air in a clean room is repeatedly filtered to remove dust particles and other impurities that can damage the production of highly sensitive technologies.
The measure of the air quality of a clean room is described in Federal Standard 209. Clean rooms are rated as "Class 10,000," where there exists no more than 10,000 particles larger than 0.5 microns in any given cubic foot of air; "Class 1000," where there exists no more than 1000 particles; and "Class 100," where there exists no more than 100 particles. Hard disk drive fabrication requires a Class 100 clean room.
People who work in clean rooms must wear special protective clothing called "bunny suits" that do not give off lint particles and prevent human skin and hair particles from entering the room's atmosphere.
By John Hastings
2/17, 2009
You'd probably remember it if you'd ever been in a clean room. No doubt you would have had to put on a specially designed clean room outfit that came with cloth booties and a hat to cover every strand of your hair. You no doubt had to wear a face mask in the clean room to prevent you from coughing cold virus germs all over the place. Anyone who has ever been inside a clean knows one thing for certain—that was one very clean room!
By Jared D.
2/17, 2009
Does your industry or upcoming project require the particulate free environment of a clean room? Are you unsure of what you should expect in the design and construction of a state-of-the-art clean room? And what about the cost? Do your clean room plans call for an ultra high-tech, high-end clean room of a permanent nature, or would the lower cost and faster installation of a portable clean room better suit your short-term or temporary needs? Whatever your situation might be, look to our clean room construction and technology first.
Who Needs a Clean Room?
There exists a broad spectrum of industries that require particulate free, scrubbed air environments. From manufacturing to medicine, a wide variety of industrial and scientific processes require the unique environmental atmosphere provided by clean room design, technology, and construction. Anyone who has ever seen the interior of a clean room understands the rigorous controls that prevent the introduction of contaminants into a clean room environment.
Whether it's a permanent construction or a portable clean room setting, the protocols for maintaining clean room integrity are essentially the same. Specialized garments and footwear must be worn to prevent the introduction of human hair or dead skin cells from contaminating the area—face masks prevent the possibility of cold, flu or other bacterial or virus contaminants from entering the clean room. Environmental surfaces must be of a particular type to resist particulate accumulations, highly specialized gaskets and seals must be used around doors, windows, and other wall perforations. In short, a clean room must remain very clean, indeed. And who needs these super clean environments?
- Manufacturers of sophisticated scientific instruments
- Pharmaceutical research firms and drug manufacturers
- Firms that package sterile medical supplies
- Electronics and microchip manufacturing companies
- A Broad spectrum of scientific research firms
- Biological or hazardous materials applications and more
Clean Room Construction
Any industry or organization that requires a clean room environment will essentially have two types to choose from: permanent or portable clean room construction. Within these two categories, clean room construction is also available in what is known as “hard wall” or “soft wall” construction. Soft wall clean room construction is typically less expensive, and it is usually found in portable clean room construction models. Portable clean rooms not only offer generally lower costs, they also offer the additional advantage of fast delivery and installation times. Portable clean rooms are ingeniously designed with all environmental systems such as High Efficiency Particulate Air (HEPA) filtration, heating, plumbing, and electrical systems built into prefabricated modules designed for fast erection and single point utility connections.
A permanent construction clean room will feature all the environmental controls of a portable clean room. Permanent construction or hard wall clean rooms will also offer the options of negative pressure gowning antechambers and specially designed airlock entryways and more. Be sure to contact us about the clean room environment you require.
By Payton D.
2/8, 2009
Does your industry or institution require a clean room environment? For the manufacturers of microchips to pharmaceutical researchers to the makers of scientific instruments and more, a clean room environment of unquestionable integrity will be needed. We understand that varying manufacturing or scientific endeavors will each have their own clean room requirements and budgetary considerations, and the wide variety of cleanroom options we offer will provide you with an equally wide variety of cleanrooms solutions. Will your clean room require an air shower for an extra level of particulate contamination protection? Will that air shower be of hard wall or soft wall construction? Clean room technologies today offer hard wall construction for higher budget and more permanent clean room installations, while soft wall construction will lower cleanroom costs for temporary or portable contaminant free operations.
Whether you choose hard or soft wall clean room construction, with or without a connected air shower, specialized equipment pass-through openings, garbing antechambers, microbe resistant environmental surface materials, specialized gasket seals on doors and windows, ultra air purification systems and more, our clean room manufacturing company can deliver the custom tailored package you need. Our portable cleanroom packages can provide your company or institution with state-of-the-art air shower, antechamber, High Efficiency Particulate Air (HEPA) purification systems, and other options that will ensure the particulate contamination free environment your work demands.
Our soft wall or portable clean room packages are ideal for manufacturing or scientific programs that will be short-lived or soon moved to a new location. Portable clean room packages offer the ultimate convenience of built-in electrical, heat/cool, plumbing, lighting and other systems—all with single point utility connections. With or without an air shower, garbing antechamber or other options, our soft wall cleanrooms packages are assembled fast, which saves everyone time and money.
Our permanent design, hard wall construction cleanroom packages offer option packed value pricing, too. From a high tech, high air flow air shower to high integrity garbing antechambers to ultra-sophisticated and effective HEPA systems, we offer it all. Whatever your clean room needs might be, we can provide you with particulate contamination protection in a clean room environment that is second to none. Why wait? There will never be a better time than right now to contact us about all your cleanrooms needs. We guarantee you you'll be glad you did.
By Jared D.
Sunday, Dec 28, 2008
We provide cleanrooms, where you can manufacture products in which the airborne particles are controlled to a specific limit of concentration. Elimination these airborne contaminants are important, which is why we provide quality cleanrooms (clean rooms).
A cleanroom elimination of sub-micron airborne contaminants is a process of precise control. Whether these contaminants are carried by people, processes and facilities and equipment. Because of this a cleanroom is needed to continually remove contaminants from the air.
Depending on what level of particles the cleanroom needs to remove we provide various cleanrooms which eliminate particles depending on the standards required for the cleanroom.
Federal Standard Adherence Cleanrooms
On average Federal Standard 209E is used for a standard level of removed particles, which we adhere to. This standard as well as other strict rules and procedures are followed here at Clean Zones where we provide quality cleanrooms nationally.
Total environmental control is the only way to control contamination by use of cleanrooms (clean rooms). Our cleanrooms control airflow rates and direction. Our cleanrooms maintain pressurization, temperature, humidity and also provide specialized filtration.
Our cleanrooms are both manufactured and planned by using the most strict methods and protocol procedures. We provide cleanrooms (clean rooms) for electronic, pharmaceutical, and medical industries including other manufacturing environments.
Importance of a Cleanroom
Think of the importance of having a cleanroom (clean room). A strand of hair is 75 microns in diameter, and a particle that is .5 microns (200x smaller) could cause a serious breach of contamination in a manufacturing environment.
You can't afford expensive downtime in production. Once a cleanroom is built, you need to ensure that your cleanrooms are maintained and cleaned to the same standards that Clean Zones built them.
It is crucial for contamination to be prevented, its a process where materials or surfaces are soiled with substances. Surface contaminants are known as film and particulates. Our cleanrooms are built to remove both film and particulates.
These film and particulates can ruin miniature circuits, which is why they are built inside a cleanroom (clean room). Our cleanrooms remove film contaminants that could reduce the coating adhesion of a chip.
By Jared D.
Dec 19, 2008
Before you look at other cleanrooms, consider this:
Clean Zones will look at various areas of your concern when designing a cleanroom. The following are things to consider when choosing someone to provide you with a cleanroom (clean room).
Cleanroom - HEPA Filter (High Efficiency Particulate Air Filter)
HEPA filters are crucial for maintaining contamination control by filtering small particles the size of 0.3 microns.
Cleanroom – Architecture
When Clean Zones decides to design a cleanroom we ensure that our cleanroom architecture both achieves and maintains an airflow which the entire body of air within a confined area moves around in parallel flow lines in uniform velocity.
The more restriction within a cleanroom air flow the more turbulence is created. A cleanroom's air flow turbulence can cause particle movement.
Cleanroom – Filtration
Clean Zones ensures that more than just a HEPA filter is used, Clean Zones has a number of other mechanisms that filter out particles in our cleanrooms. We do this to ensure essential contaminant control.
Cleanroom – Cleaning
Cleaning a cleanroom is essential for maintaining the control of contaminants. You must make decisions on how you want to clean and maintain your cleanroom. These decisions will help maintain the cleanroom's effectiveness.
Cleanroom – Garments
It is important to wear proper garments when entering a cleanroom. These cleanroom garments include gloves, face masks and head covers. In addition to this smocks and jump suits can be worn in cleanrooms.
By Jared D.
Sunday, Dec 14, 2008
There is no shortage of medical, manufacturing, and research fields today that require a near perfect absence of dust or other types of particulate contaminants in a controlled environment setting. Clean rooms are needed everywhere it seems, and portable clean rooms offer a good solution when affordably priced clean rooms are needed as soon as possible. Portable clean rooms can be delivered to a site and set up in a matter of days, and the costs associated with portable clean rooms is significantly less than a permanent structure. Without a doubt, when time and money are major considerations, portable clean rooms offer the ultimate solution.
By Jared D.
Friday, June 6, 2008
When I looked up clean room in the dictionary here is what I saw: a room for the manufacture or assembly of objects (as precision parts) that is maintained at a high level of cleanliness by special means
The word was clean room not spelled as cleanroom. I did notice on many web sites and industrial applications clean room was spelt as cleanroom. After doing the research I concluded that clean rooms is the correct usage of the word. Cleanrooms is a slang version of clean room and is growing in popularity on the Internet. So to keep traditional you use clean room if you are in a hurry or just forget cleanroom will work too.
By Thomas S.
Thursday, June 5, 2008
There is a added value of having a wet bench and wet process station in your clean room. We had our clean room modified with a wet bench and wet process station and it has saved us a tremendous amount of time in getting work done. The cost for the wet bench and wet process stations was covered by the gain in productivity. We did not have to enter and exit to use a wet bench or wet process station. This saved so much time. Do not look at the cost of the wet bench or wet process station but how this can be intergrated into your clean room to cut cost on productivity. Time is money.
By Kelly
Monday, March 10, 2008
Just days after we had the Portable cleanroom in place we needed to seal it off as the air shower was not operating. The air shower worked fine when we started to use it for the Portable cleanroom. However this morning we could not get the air shower that was in place before the Portable cleanroom to operate at all. The company stated that it is going to take 3 days before they could be here to take a look at the air shower for the Portable cleanroom. We were already behind schedule and really can not afford to stop the process so our maintenance crew is going to try to diagnose the air shower for the Portable cleanroom.
By kelly
Monday, February 18, 2008
This was a very high profile crime scene so they brought in a P
ortable cleanroom to keep the evidence from being contaminated. Before you could even enter the Portable cleanroom you needed to go through the air shower. By passing through the air shower before entering the Portable cleanroom any outside particles where removed from each person. We had to make sure there was no room for error with this crime scene. And by utilizing the Portable cleanroom and air shower no one could ever have an argument that the evidence was contaminated.
By Kelly
Tuesday, December 11, 2007
You must pass through the air shower to get into the clean room. The smallest amount of dirt or dust can damage our process. Any contamination can destroy the product so we have a clean room in our facility. And to enter the clean room you must pass through the air shower and also put on the gowns and masks. This takes a lot of time from our day but it is a must.
By Kelly
Sunday, November 18, 2007
They need to get a portable cleanroom with an air shower. The crime scene can not be contaminated. The portable cleanroom would only be needed for about a week. They should be able to process all the evidence by then. The air shower must be there also so they do not bring in anything as it may get confused for evidence. Once we are able to get the cleanroom and air shower on site we can move forward.
By Stetson
Tuesday, September 18, 2007
The college I work at has had outdated equipment for most of my career. Almost none of the equipment worked properly, and it often interfered with my students lab results. Little did I know the school was saving up money the whole time to purchase the students a high tech lab environment.
A clean room was installed as well as fume hoods, and brand new laboratory furniture. The fume exhaust hood that was installed allows the students to now work with toxic chemicals. This is something that I could never even consider doing before.
The students love the changes, and we're starting to get more and more interest in the program every year now. Everyone from around the country wants to visit our high-tech labs and learn from our professors. It's an exciting change from what it used to be.
By Miranda
Wednesday, August 15, 2007
At my place of work, we require ultra clean air for our delicate manufacturing process. Because of this, each employee works in a clean room to ensure that our product is not damaged.
Recently though, the company went through an expansion and had to hire new employees to meet this new economic growth of the company. With new employees, they needed more work stations in clean rooms.
To solve the problem, the company purchased three new clean rooms, new laboratory furniture, a new laboratory hood for each work station, and even a few portable clean rooms just in case we hire more.
Posted By Frank P.
On 10/09/2007
Microprocessor companies such as Microsoft and Amd use cleanrooms to manufacture chips that go inside pc's. Video cards are also manufactured in cleanrooms. Cleanrooms are specified by classes. A class "one" clean room is the cleanest of all. This process of determining class depends on the amount of particle dust found in one cubic foot. For instance imagine a grain of sand that were to fall on to a microprocessor. It would destroy it and no one would know until you got it from the retail store. In micro processing it is essential to work in cleanrooms when assembling and manufacturing microchips. The name of the suit work in a cleanroom is called a "bunny suit" after it's all white appearance.
By Noel J.
Sunday, March 18, 2007
Clean rooms are becoming a growing part of many industries. The general populace thinks of computer chip manufacturers and bio hazard companies when they think of cleanrooms. Scientists and businessmen in many dozens of industries, however, understand that clean rooms, air showers, and a variety of laboratory furniture are vital to their businesses. If you are a professional in need of clean room and related laboratory equipment, please use the Internet when seeking clean room technology. There are many companies with vast experience who are using the web to lower costs and pass the savings on to you and your cleanroom.
